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Guide · Stock

Reorder before the gap on the shelf.

A reorder point is the stock level that tells you to order now, so new stock arrives before the old runs out. It's one sum, and it saves a lot of empty shelves and overstocked stockrooms.

The sum

Reorder point = average daily sales × lead time in days + safety stock. Lead time is how long a supplier takes from order to delivery. Safety stock covers the days when sales run hot or a delivery runs late.

A worked example: finjan cups
Value
Sold in the last 90 days212
Average daily sales (212 ÷ 90)about 2.4
Supplier lead time7 days
Demand during lead time (2.4 × 7)about 17
Safety stock (a few days' extra)7
Reorder point24

When stock falls to 24, it's time to order. If you'd like to hold at most 70 cups, order enough to bring stock back to that maximum: with 22 on the shelf, order 48.

Why use the last 90 days

Three months of sales smooths out one-off busy days without reaching back to a different season. For very seasonal products, compare the same months last year as well.

Minimums and maximums

  • A minimum stops the shelf looking empty, even for slow sellers: a display needs a few items.
  • A maximum stops overbuying: shelf space and cash are both limited.
  • Pack sizes matter: if the supplier sells in cartons of 24, round up to a carton.

Review regularly

  1. Recalculate reorder points monthly from recent sales.
  2. Check lead times with suppliers when deliveries slip.
  3. Watch lost sales: products customers asked for that you didn't have.
  4. Adjust ahead of known peaks such as Ramadan, back to school or the cooler months.

Total · your day, done

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